Honeywell UMC800 Bedienungsanleitung

Sensing and ControlUMC800 ControllerInstallation and User GuideDoc. No.: 51-52-25-61Release: F Last Revision Date: 4/01

IntroductionUMC800 Controller2 UMC800 Controller Installation and User Guide Release F4/01UMC800 ControllerThe UMC800 is industrial process control

Parts ListUMC800 Controller92 UMC800 Controller Installation and User Guide Release F4/01Part Description Part NumberI/O Red Terminal Block 46190204

Release E UMC800 Controller Installation and User Guide 934/01SpecificationsIntroductionThe following tables contain electrical, physical, safety an

SpecificationsI/O Module Configuration94 UMC800 Controller Installation and User Guide Release F4/01Component Parameter DescriptionAccuracy (at refe

SpecificationsI/O Module ConfigurationRelease F UMC800 Controller Installation and User Guide 954/01 Component Parameter DescriptionInputs per Modu

SpecificationsI/O Module Configuration96 UMC800 Controller Installation and User Guide Release F4/01Component Parameter DescriptionPulse/Frequency I

SpecificationsDesignRelease F UMC800 Controller Installation and User Guide 974/01 DesignParameter DescriptionScan Rate1 AI module – (1 to 4 analog

SpecificationsDesign98 UMC800 Controller Installation and User Guide Release F4/01Parameter DescriptionSystem InterconnectionsOperator Interface (DI

SpecificationsEnvironmental and Operating ConditionsRelease F UMC800 Controller Installation and User Guide 994/01 Environmental and Operating Cond

SpecificationsPV Inputs100 UMC800 Controller Installation and User Guide Release F4/01PV InputsRange Standard°F °CThermocouplesJ–58 to 30232 to 752–

SpecificationsPV InputsRelease F UMC800 Controller Installation and User Guide 1014/01 Range Standard°F °CRTD/OhmsPt 100 at 0 °C–130 to 464 –58 to

UMC800 OverviewUMC800 DescriptionRelease F UMC800 Controller Installation and User Guide 34/01 UMC800 OverviewUMC800 DescriptionThe Universal Multi

SpecificationsPV Inputs102 UMC800 Controller Installation and User Guide Release F4/01

IndexRelease F UMC800 Controller Installation and User Guide 1034/01Index—A—Ambient Temperature, 11analog inputscan rate, 58Analog Inputwiring, 25Anal

Index104 UMC800 Controller Installation and User Guide Release F4/01—O—Offline mode, 53Operating conditions, 99Operational modes, 53—P, Q—Part Numbers

SIKKERHESKRAV DA2I-6048!For at undgå elektrisk stød med mulighed for personskade, skal allesikkerhedsbestemmelser i denne manual følges nøje.Dette sym

VEILIGHEIDSVEREISTEN DU2I-6048!Ter vermindering van het gevaar van elektrische schokken die lichamelijk letsel kunnenveroorzaken, dient u alle veiligh

TURVALLISUUSMÄÄRÄYKSET FI2I-6048!Noudata tämän ohjeen kaikkia turvaohjeita välttääksesi sähkötapaturman vaaraa.Tämä merkki varoittaa käyttäjää sähköis

CONSIGNES DE SECURITE FR2I-6048!Pour réduire tout risque de décharge électrique qui pourrait provoquer une lésioncorporelle, respectez toutes les cons

SICHERHEITSHINWEISE GE2I-6048Befolgen Sie alle Sicherheitshinweise in diesen Unterlagen, um das Risiko einesStromschlags zu verringern, der zu Körperv

¦µ¦®¹¬¸ª®¸ ¦¸»¦°ª®¦¸GR2I-6048!                .               .           .•           

NORME DI SICUREZZA IT2I-6048!Per ridurre i rischi di scariche elettriche che potrebbero causare alle persone, seguiretutte le precauzioni circa la sic

UMC800 OverviewFeature Summary4 UMC800 Controller Installation and User Guide Release F4/01through the Configuration port allows remote access to th

SIKKERHETSKRAV NO2I-6048!Følg alle retningslinjene i dette dokumentet, slik at du reduserer risikoen forelektrisk støt og mulige personskader.Dette sy

INSTRUÇÕES DE SEGURANÇA PO2I-6048!Para reduzir o risco de choque eléctrico que pode causar danos corporais, seguir todasas normas de segurança contida

NORMAS DE SEGURIDAD SP2I-6048!Para reducir el riesgo de choque eléctrico el cual podría causar lesiones personales,seguir todas las indicaciones de es

SÄKERHETSFÖRESKRIFTER SW2I-6048!För att reducera riskerna av elektriska chocker som kan orsaka personskador, följ allasäkerhetsföreskrifter i denna do

HSM8 HONEYWELL SERVICE CENTERSARGENTINA BULGARIA GERMANYHONEYWELL S.A.I.C.BELGRANO 1156BUENOS AIRESARGENTINATel. : 54 1 383 9290HONEYWELL EOOD14, Iska

HSM8 HONEYWELL SERVICE CENTERSNORWAY REPUBLIC OF SOUTHAFRICASWEDENHONEYWELL A/SAskerveien 61PO Box 263N-1371 ASKERNORWAYTel. : 47 66 76 20 00HONEYWELL

Sensing and ControlHoneywell11 West Spring StreetFreeport, IL 6103251-52-25-61F 0401 Printed in USA www.honeywell.com/sensing

Equipment IdentificationController ComponentsRelease F UMC800 Controller Installation and User Guide 54/01 Equipment IdentificationController Compo

Equipment IdentificationController Components6 UMC800 Controller Installation and User Guide Release F4/01I/O modulesEleven different module types c

Equipment IdentificationOperator InterfaceRelease F UMC800 Controller Installation and User Guide 74/01 Operator InterfaceThe UMC800 operator inter

Equipment IdentificationControl Builder8 UMC800 Controller Installation and User Guide Release F4/01Control BuilderAll controller and operator inter

Equipment IdentificationControl BuilderRelease F UMC800 Controller Installation and User Guide 94/01 Completed configurations may also be saved on

Equipment IdentificationSerial Communication Ports10 UMC800 Controller Installation and User Guide Release F4/01Serial Communication PortsThe contro

Pre-Installation ConsiderationsIntroductionRelease F UMC800 Controller Installation and User Guide 114/01 Pre-Installation ConsiderationsIntroducti

ii UMC800 Controller Installation and User Guide Release F4/01Notices and TrademarksCopyright 2001 by HoneywellRelease F April, 2001Warranty/Remedy

Pre-Installation ConsiderationsIntroduction12 UMC800 Controller Installation and User Guide Release F4/01Electrical considerationsThe controller is

Pre-Installation ConsiderationsIntroductionRelease F UMC800 Controller Installation and User Guide 134/01 Permissible wire bundlingTable 4 shows wh

Pre-Installation ConsiderationsIntroduction14 UMC800 Controller Installation and User Guide Release F4/01

Mounting and WiringSite PreparationRelease F UMC800 Controller Installation and User Guide 154/01 Mounting and WiringSite PreparationThe UMC800 mus

Mounting and WiringMounting the Controller16 UMC800 Controller Installation and User Guide Release F4/01Power requirementsThe standard supply uses 1

Mounting and WiringMounting the ControllerRelease F UMC800 Controller Installation and User Guide 174/01 Enclosure mounting dimensions11.37286.267.

Mounting and WiringPlug-in Module Locations18 UMC800 Controller Installation and User Guide Release F4/01Plug-in Module LocationsCommon backplaneThe

Mounting and WiringPlug-in Module LocationsRelease F UMC800 Controller Installation and User Guide 194/01 OUT 4+_OUT 3+_OUT 2+_OUT 1+_0-20mA!I/O Mo

Mounting and WiringPlug-in Module Locations20 UMC800 Controller Installation and User Guide Release F4/01I/O module limitsThe controller backplane a

Mounting and WiringPlug-in Module LocationsRelease F UMC800 Controller Installation and User Guide 214/01 Controller model numberThe controller mod

Release F UMC800 Controller Installation and User Guide iii4/01 About This DocumentAbstractThis document provides descriptions and procedures for t

Mounting and WiringPlug-in Module Locations22 UMC800 Controller Installation and User Guide Release F4/01Verify I/O module locationsThe table below

Mounting and WiringSignal WiringRelease F UMC800 Controller Installation and User Guide 234/01 Signal WiringI/O module wiringTerminal blocks are in

Mounting and WiringSignal Wiring24 UMC800 Controller Installation and User Guide Release F4/01Analog input / analog output field wiring Shielded tw

Mounting and WiringSignal WiringRelease F UMC800 Controller Installation and User Guide 254/01 Analog inputs (module ID 1)A universal Analog Input

Mounting and WiringSignal Wiring26 UMC800 Controller Installation and User Guide Release F4/01Field wiring for one pH sensor input (module ID C)Figu

Mounting and WiringSignal WiringRelease F UMC800 Controller Installation and User Guide 274/01 Analog outputs (module ID 2)The Analog Output (AO) m

Mounting and WiringSignal Wiring28 UMC800 Controller Installation and User Guide Release F4/01Digital inputsThree types of Digital Input (DI) module

Mounting and WiringSignal WiringRelease F UMC800 Controller Installation and User Guide 294/01 121110987654321DI 6DI 4DI 3DI 1DI 5DI 2Module ID#3,

Mounting and WiringSignal Wiring30 UMC800 Controller Installation and User Guide Release F4/01Digital outputsThere are four types of Digital Output

Mounting and WiringSignal WiringRelease F UMC800 Controller Installation and User Guide 314/01 The Digital Output module with relay outputs (Module

iv UMC800 Controller Installation and User Guide Release F4/01Symbol DefinitionsThe following table lists those symbols that may be used in this doc

Mounting and WiringSignal Wiring32 UMC800 Controller Installation and User Guide Release F4/01Pulse input/frequency input module with digital output

Mounting and WiringSignal WiringRelease F UMC800 Controller Installation and User Guide 334/01 Pulse input/frequency input jumpersThe Pulse/Frequen

Mounting and WiringSignal Wiring34 UMC800 Controller Installation and User Guide Release F4/01V supplyChoose a supply that is compatible with the en

Mounting and WiringSignal WiringRelease F UMC800 Controller Installation and User Guide 354/01 Pulse frequency card outputsThe pulse frequency card

Mounting and WiringWiring Communication Links36 UMC800 Controller Installation and User Guide Release F4/01Wiring Communication LinksSerial communic

Mounting and WiringWiring Communication LinksRelease F UMC800 Controller Installation and User Guide 374/01 Table 10 Summary of communication link

Mounting and WiringWiring Communication Links38 UMC800 Controller Installation and User Guide Release F4/01CONFIGURATION cableTable 12 Null modem c

Mounting and WiringWiring Communication LinksRelease F UMC800 Controller Installation and User Guide 394/01 Installing ferrite clamp for CE complia

Mounting and WiringWiring Communication Links40 UMC800 Controller Installation and User Guide Release F4/01DISPLAY connector (to operator interface)

Mounting and WiringWiring Communication LinksRelease F UMC800 Controller Installation and User Guide 414/01 Connector location at the rear of the o

Release F UMC800 Controller Installation and User Guide v4/01 ContentsIntroduction ...

Mounting and WiringWiring Communication Links42 UMC800 Controller Installation and User Guide Release F4/01COMM A and B connectors (optional)The CPU

Mounting and WiringWiring Communication LinksRelease F UMC800 Controller Installation and User Guide 434/01 RS 485 serial communicationsWhen connec

Mounting and WiringRemote Access44 UMC800 Controller Installation and User Guide Release F4/01Remote AccessOverviewRemote controller access via dial

Mounting and WiringRemote AccessRelease F UMC800 Controller Installation and User Guide 454/01 Modem configurationBefore connecting a modem to the

Mounting and WiringRemote Access46 UMC800 Controller Installation and User Guide Release F4/01Modem configuration examplesBelow are procedures for s

Mounting and WiringRemote AccessRelease F UMC800 Controller Installation and User Guide 474/01 Step Action9Set the modem switches to the following:

Mounting and WiringRemote Access48 UMC800 Controller Installation and User Guide Release F4/01Zoom 56K Dualmode External ModemStep Action1Connect th

Mounting and WiringRemote AccessRelease F UMC800 Controller Installation and User Guide 494/01 Best Data 56SX Data Fax External ModemStep Action1Co

Mounting and WiringRemote Access50 UMC800 Controller Installation and User Guide Release F4/01SixNet VT-MODEM Industrial External ModemStep Action1C

Mounting and WiringPower Supply WiringRelease F UMC800 Controller Installation and User Guide 514/01 Power Supply WiringThe power wiring is connect

vi UMC800 Controller Installation and User Guide Release F4/01Maintenance ...

OperationPower Up / Power Down52 UMC800 Controller Installation and User Guide Release F4/01OperationPower Up / Power DownPower-upA sequence of chec

OperationOperational Modes and ControlsRelease F UMC800 Controller Installation and User Guide 534/01 Operational Modes and Controls There are thr

OperationOperational Modes and Controls54 UMC800 Controller Installation and User Guide Release F4/012. From the Operator Interface.Mode changes can

OperationOperational Modes and ControlsRelease F UMC800 Controller Installation and User Guide 554/01 Table 15 Controller mode switch summaryContr

OperationFile Downloading56 UMC800 Controller Installation and User Guide Release F4/01File Downloading Downloading configuration files, recipes and

OperationCode DownloadRelease F UMC800 Controller Installation and User Guide 574/01 Download via CONFIGURATION portA downloading tool in the contr

OperationWarm Start / Cold Start58 UMC800 Controller Installation and User Guide Release F4/01Warm Start / Cold Start Housekeeping and diagnostic r

OperationStatus IndicatorsRelease F UMC800 Controller Installation and User Guide 594/01 Number of analog input cards Time to complete one fullscan

OperationStatus Indicators60 UMC800 Controller Installation and User Guide Release F4/01ControllerStatusIndicatorsCPU Module _1

OperationRS 485 Port Configuration (Communication Board Option)Release F UMC800 Controller Installation and User Guide 614/01 RS 485 Port Configura

Release F UMC800 Controller Installation and User Guide vii4/01 TablesTable 1 Controller plug-in I/O module types...

OperationRS 485 Port Configuration (Communication Board Option)62 UMC800 Controller Installation and User Guide Release F4/01

MaintenanceOverviewRelease F UMC800 Controller Installation and User Guide 634/01 MaintenanceOverviewThis section covers procedures in the maintena

MaintenanceRoutine Maintenance64 UMC800 Controller Installation and User Guide Release F4/01Routine MaintenanceController maintenanceNormal routine

MaintenanceController CalibrationRelease F UMC800 Controller Installation and User Guide 654/01 Controller CalibrationATTENTIONAll Analog Input (AI

MaintenanceController Calibration66 UMC800 Controller Installation and User Guide Release F4/01Factory calibrationFactory calibration of controller

MaintenanceController CalibrationRelease F UMC800 Controller Installation and User Guide 674/01 Field calibrationField calibration of controller co

MaintenanceController Calibration68 UMC800 Controller Installation and User Guide Release F4/011211109876543211Channel 4Channel 3Channel 2Channel 1+

MaintenanceController CalibrationRelease F UMC800 Controller Installation and User Guide 694/01 ST1OU T 4+_OU T 3+_OU T 2+_OU T 1+_0-20mA!Wire Jump

MaintenanceReplacement Procedures70 UMC800 Controller Installation and User Guide Release F4/01Replacement ProceduresThe following tables outline th

MaintenanceReplacement ProceduresRelease F UMC800 Controller Installation and User Guide 714/01 CAUTIONTO PRESERVE THE CONTROLLER CONFIGURATION PRI

viii UMC800 Controller Installation and User Guide Release F4/01FiguresFigure 1 UMC800 components...

MaintenanceReplacement Procedures72 UMC800 Controller Installation and User Guide Release F4/01Replacing the power supply fuseThe power supply input

MaintenanceReplacement ProceduresRelease F UMC800 Controller Installation and User Guide 734/01 Replacing the batteryA lithium battery is used as a

MaintenanceReplacement Procedures74 UMC800 Controller Installation and User Guide Release F4/01Replacing I/O modulesIf any I/O modules need to be re

MaintenanceReplacement ProceduresRelease F UMC800 Controller Installation and User Guide 754/01 1211109876543212LocksField WiringTerminalsLocksI/O

MaintenanceReplacement Procedures76 UMC800 Controller Installation and User Guide Release F4/01Replacing the power supply moduleStep Action1Remove p

MaintenanceReplacement ProceduresRelease F UMC800 Controller Installation and User Guide 774/01 Replacing the backplaneStep Action1Remove power fro

MaintenanceReplacement Procedures78 UMC800 Controller Installation and User Guide Release F4/01Step Action18Reconnect power wiring to proper termina

Diagnostics and TroubleshootingOverviewRelease F UMC800 Controller Installation and User Guide 794/01 Diagnostics and TroubleshootingOverviewThis s

Diagnostics and TroubleshootingController Diagnostics80 UMC800 Controller Installation and User Guide Release F4/01Controller status LEDsStatus indi

Diagnostics and TroubleshootingFault Detection and TroubleclearingRelease F UMC800 Controller Installation and User Guide 814/01 Fault Detection an

IntroductionPurposeRelease F UMC800 Controller Installation and User Guide 14/01 IntroductionPurposeThis Installation and User guide assists in the

Diagnostics and TroubleshootingFault Detection and Troubleclearing82 UMC800 Controller Installation and User Guide Release F4/01ControllerDiagnostic

Diagnostics and TroubleshootingFault Detection and TroubleclearingRelease F UMC800 Controller Installation and User Guide 834/01 ControllerDiagnost

Diagnostics and TroubleshootingFault Detection and Troubleclearing84 UMC800 Controller Installation and User Guide Release F4/01ControllerDiagnostic

Diagnostics and TroubleshootingFault Detection and TroubleclearingRelease F UMC800 Controller Installation and User Guide 854/01 ControllerDiagnost

Diagnostics and TroubleshootingFault Detection and Troubleclearing86 UMC800 Controller Installation and User Guide Release F4/01ControllerDiagnostic

Diagnostics and TroubleshootingFault Detection and TroubleclearingRelease F UMC800 Controller Installation and User Guide 874/01 Fault detection an

Diagnostics and TroubleshootingFault Detection and Troubleclearing88 UMC800 Controller Installation and User Guide Release F4/01I/O ModuleDiagnostic

Diagnostics and TroubleshootingFault Detection and TroubleclearingRelease F UMC800 Controller Installation and User Guide 894/01 Modem troubleshoot

Diagnostics and TroubleshootingFault Detection and Troubleclearing90 UMC800 Controller Installation and User Guide Release F4/01

Parts ListUMC800 ControllerRelease F UMC800 Controller Installation and User Guide 914/01 Parts ListUMC800 ControllerIf you require replacement or