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204 UDC 3300 Controller Product Manual 4/00
5.23 HealthWatch
Introduction
The HealthWatch feature puts diagnostic data at your fingertips so you
can monitor vital performance status to improve your process, predict
failures, and minimize downtime.
Valuable data regarding maintenance and diagnostic selections can be
read by operator-accessed displays. Alarms can be configured to activate
when the desired threshold is reached.
See Section 4.18 Maintenance for details on using the various
HealthWatch timers and counters. See Section 4.15 Alarms for details on
HealthWatch maintenance alarms.
- UDC 3300 1
- Universal Digital Controller 1
- Product Manual 1
- Sensing and Control 2
- Honeywell 2
- 11 West Spring Street 2
- Freeport, Illinois 61032 2
- About This Document 3
- Symbol Definitions 4
- Table of Contents 5
- Section 1 – Overview 13
- 1.2 Operator Interface 15
- Function of keys 16
- Table 1-1 Function of Keys 16
- Section 2 – Installation 19
- Design (continued) 21
- 0DC3 3 0 24
- 2.3 Mounting 25
- Figure 2-3 Mounting Method 26
- Mounting procedure 26
- Mounting method 26
- 2.4 Wiring 27
- Permissible wire 28
- Identify your wiring 28
- Wiring the controller 29
- 2.5 Wiring Diagrams 30
- Line voltage wiring 31
- INPUT #1 32
- INPUT #2 32
- ATTENTION: 33
- Remove Input 2 jumper when 33
- HLAI. Refer to Table 2-4 33
- Simplex 34
- Duplex 34
- Time proportional 36
- Time Proportional Simplex 37
- Time Proportional Duplex 37
- Current output/ 39
- Calibration 40
- DC330X-AA-XXX-X2 40
- Attention: 41
- Communications option 42
- 120 Ohm Resistor 43
- 120 Ohm 43
- Resistor 43
- *DMCS: Maximum 31 drops 43
- If necessary, install zener 45
- Control relays 46
- Alarm relays 46
- Section 3 – Configuration 47
- 3.2 Configuration Prompts 48
- Set Up Group Function Prompts 49
- 3.3 How To Get Started 50
- 3.4 Configuration Tips 51
- Function prompts 54
- Two Loops 56
- Single Setpoint Ramp 57
- Setpoint rate 57
- 3.9 Accutune Set Up Group 59
- 3.17 Options Set Up Group 74
- 3.19 Alarms Set Up Group 78
- 3.21 Calibration Group 82
- 3.23 Status Group 84
- Basic Model: DC330B-XX-XXX 85
- DMCS Model: DC330D-XX-XXX 85
- Expanded Model: DC330E-XX-XXX 87
- 4.1 Overview 91
- 4.5 Accutune Set Up Group 100
- *PV = K x 109
- (Input B x Ratio B + Bias B) 109
- Example continued 114
- 4.13 Options Set Up Group 141
- 4.15 Alarms Set Up Group 151
- Totalizer Scale Factor 152
- 4.17 Calibration Data 156
- 4.18 Maintenance Group 156
- 4.19 Status Test Data 158
- Section 5 – Operation 159
- Lower Display 161
- Upper Display 161
- 5.3 Entering a Security Code 162
- Figure 5-1 Operator Interface 163
- Annunciators 164
- Viewing the operating 165
- Table 5-5 Error Messages 166
- 5.6 Operating Modes 168
- What happens when 169
- Mode Change Description 169
- Position proportional 171
- ATTENTION 172
- The PV value 173
- SP, 2SP, or 3SP and 173
- 5.8 Setpoint Ramp Rate 175
- 5.9 Single Setpoint Ramp 176
- The final 177
- Setpoint value 177
- PID SETS 180
- Available selections 180
- Control Set Up 181
- X = 1 or 2 182
- 5.11 Alarm Setpoints 183
- Introduction 184
- Selections 184
- Functional overview 185
- PRIMARY LOOP 186
- SECONDARY LOOP 186
- Table 5-25 189
- FUNCTION 190
- LOOP 1/2 190
- Parameters 191
- OUT = Estimated 3PStep motor 194
- 5.17 Input Math Algorithms 195
- 8-segment 196
- Totalizer function 196
- Alarm on totalizer 197
- Totalizer reset via 197
- 5.19 Auto/Manual Station 202
- How it works 205
- Configuration 205
- 5.21 Accutune 206
- 5.22 Carbon Potential 214
- 5.23 HealthWatch 216
- 6.1 Overview 217
- Ramp/Soak Profile 221
- Program Record Sheet 222
- Local Setpoint Value 226
- SP programming tips 229
- Function Press Result/Action 229
- WARNING—SHOCK HAZARD 231
- Disconnect the field 233
- Equipment needed 234
- Table 7-2 Equipment Needed 234
- Step Action 235
- RTD inputs 237
- Radiamatic, millivolts 238
- (except 0 to 10 Volts) 238
- 0 to 10 volt inputs 239
- 4 to 20 mA inputs 240
- Procedure 241
- The cold junction 242
- IN nTYPE 244
- New Selection 244
- Calibrator connections 246
- SPAN VAL 247
- The desired span 251
- 9.1 Overview 255
- 9.2 Troubleshooting Aids 257
- FAILSAFE 259
- PV value 259
- (blinking) 259
- 9.4 Status Tests 260
- Status Tests 261
- Table 9-5 Status Tests 261
- 9.5 Background Tests 262
- Symptoms 264
- Other symptoms 264
- Procedure #2 266
- Procedure #3 267
- Procedure #4 268
- Proportional Output failure 269
- Procedure #6 270
- Procedure #8 272
- How to remove the 274
- Figure 9-1 Chassis Removal 274
- How to replace the 275
- Printed wiring board 277
- 2nd input board 278
- Power input board 278
- Digital input board 279
- Aux.Out/ 280
- MCU/output board 281
- 9.9 Maintenance 282
- 10.1 Exploded View 283
- Table 10-2 Parts Not Shown 284
- 11.1 Overview 285
- Manual tuning formulas 287
- HEAT/COOL prompts 288
- TWO SETS prompts 288
- W, X, Y, Z 291
- Freeport, IL 61032 294
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